5 Ton and 10 Ton Overhead Crane Kits Exported to Pakistan

DQCRANES, a global leader in customized crane solutions, has cemented its reputation by delivering innovative, cost-effective material handling systems worldwide. With over two decades of expertise, DQCRANES specializes in modular overhead crane designs tailored to client needs. Recently, DQCRANES supplied Pakistan with four sets of 5 ton and 10 ton overhead crane kits, excluding main girders, to support the country’s booming industrial sector.

Project Background

Client Needs:

Pakistan’s industrial growth, driven by automotive, steel, and logistics sectors, demanded reliable overhead cranes for material handling. A Pakistani manufacturing conglomerate sought a cost-efficient solution to upgrade facilities without incurring high import costs or logistical delays. Their key requirements included:
 

• Localized Sourcing: Ability to fabricate main girders domestically to reduce expenses and support local suppliers.
• Quick Assembly: Modular components for rapid deployment to minimize downtime.
• Scalability: Flexibility to adapt to future capacity upgrades.

Challenge:

Traditional overhead cranes involve bulky, integrated structures, making shipping costly and limiting customization. DQCRANES proposed a novel approach: supplying all critical components except main girders, enabling the client to source girders locally.

Solution: Modular Overhead Crane Kits

DQCRANES engineered a lean, modular kit comprising:

End Trucks

1. Design: Heavy-duty, pre-assembled crane end carriages with double-girder compatibility.
2. High-grade steel construction with anti-derailment flanges.
3. Wheels optimized for C-track compatibility (ISO 16881–1 standards).
4. Adjustable axle alignment for seamless integration with locally fabricated girders.

Hoist Trolleys

1. Capacities: 5-ton and 10-ton European standards electric hoists with variable speed control.
2. Safety: Integrated overload protection, thermal sensors, and emergency braking.
3. Versatility: Dual-speed lifting (5m/min and 0.8m/min) for precision handling.

C-Track System

• Specifications: Pre-drilled, hot-rolled steel runway tracks in 6m/12m sections.
• Benefits: Corrosion-resistant coating for harsh environments; pre-machined bolt holes for swift installation.

Supplementary Components

• Motorized drives, pendant controls, and electrical systems.
• Detailed engineering drawings for main girder fabrication (including load-testing guidelines).

Logistics & Delivery

Components shipped in compact, containerized packages, reducing freight costs by 40% compared to full-crane imports.



On-Site Execution:

• Local teams erected girders using DQCRANES’ blueprints, followed by end truck and C-track installation.
• DQCRANES’ technicians conducted remote commissioning to enable diagnostics.
• 24/7 virtual assistance resolved alignment issues during assembly.

Impact

1. Cost Savings: 30% reduction in total project costs via localized girder production.
2. Deployment Speed: Assembly completed in 4 weeks vs. 12 weeks for traditional imports.
3. Performance: Enhanced workshop efficiency with single girder overhead cranes handling steel coils and automotive parts seamlessly.

Client Feedback:

“DQCRANES’ kits allowed us to modernize affordably while boosting local industry. Their modular design is a game-changer.” — Operations Manager, Pakistani Client

Why Buy Crane Kits?

Crane kits provide a cost-effective, flexible, and logistically efficient alternative to fully assembled cranes. Buying crane kits instead of complete cranes offers several distinct advantages:

Cost Savings

• Reduced Manufacturing Costs: Crane kits often involve a more streamlined manufacturing process, which can translate to lower costs compared to fully assembled cranes.   
• Lower Shipping Costs: Kits can be packaged more compactly than complete cranes, significantly reducing shipping volume and weight. This is especially beneficial for long-distance or international shipments.

In many cases, the heavy main girders can be sourced and fabricated locally, further reducing shipping expenses.

Increased Flexibility and Customization

• Tailored Solutions: Crane kits allow for greater flexibility in customizing the crane to specific workspace requirements. Businesses can adapt the girder length and other structural elements to fit their unique facility layout.
• Adaptability to Existing Structures: Kits can be more easily integrated into existing building structures, minimizing the need for costly modifications.

 
Simplified Logistics and Installation

• Easier Transportation: The compact nature of crane kits simplifies transportation, especially in areas with limited access or challenging terrain.
• Phased Installation: Kits can be installed in phases, allowing businesses to minimize disruptions to their operations.
• Local Assembly: Local assembly can create local jobs, and can also make for easier maintenance down the road.

Suitability for Remote Locations

• Accessibility: In remote locations where transporting a complete crane is difficult or impossible, crane kits provide a practical solution.
• Local Expertise: Local technicians can often assemble and install crane kits with proper guidance, reducing the need for specialized personnel from distant locations.

Buy Crane Kits from DQCRANES!

• Comprehensive Product Range:

DQCRANES offers a wide variety of lifting equipment, catering to diverse industrial needs. This includes various types of overhead cranes, gantry cranes, port cranes and other specialized lifting solutions.
 

• Quality and Standards:

DQCRANES emphasizes adherence to international FEM/DIN standards, including CE certification. This signifies a commitment to quality and safety.
  

• Customization and Expertise:

DQCRANES possesses a strong engineering team capable of providing customized crane solutions tailored to specific client requirements. We have experience in handling complex projects and adapting to various working conditions.
  

• Service and Support:

DQCRANES provides comprehensive services, including crane project design, installation, maintenance, and operator training. We also offer after-sales support and technical assistance.
  

• Competitive Pricing:

As a Chinese manufacturer, DQCRANES can often offer competitive pricing due to efficient production processes and direct sales.
  

• Global Reach:

DQCRANES has experience in exporting its products to various countries, indicating its ability to handle international projects and logistics.
  

Contact DQCRANES or call us at +86 188 3818 4113 to speak with one of our experienced sales engineers. We'll help you find the right equipment to solve your overhead lifting needs.