Client's Background:
Our client is a major player in the shipping and logistics industry in Kenya. They specialize in the transportation of large and heavy cargo, including containers, machinery, and vehicles. They required a
gantry crane that could handle their heavy lifting needs and improve their efficiency in loading and unloading cargo.
Client's Requirements:
The client had specific requirements for their gantry crane, including:
- A lifting capacity of up to 40 tons
- A span of 8.6 meters
- A lifting height of 8 meters
- Smooth and precise movements
- Easy maintenance and servicing
- Compliance with European safety standards
Our 40 Ton Gantry Crane Design Solution:
To meet the client's requirements, we proposed a European standard 40 ton
Double Girder Gantry Crane. This type of gantry crane is known for its high lifting capacity, stability, and durability. It is ideal for heavy-duty applications such as container handling and loading/unloading of large machinery.
Technical Specifications:
- Lifting capacity: 40 tons
- Span: 8.6 meters
- Lifting height: 8 meters
- Trolley span: 2.75 meters
- Hoist speed: 0.6/2.6m/min
- Trolley speed: 2.0~20 m/min
- Crane travel speed: 2.0~20 m/min
- Duty class: M5
- Anti-sway system: included
- Pendent control: included
- Power supply: 3-phase AC, 50Hz, 380V
European Gantry Crane Design Details:
The European Standard Double Girder Gantry Crane is meticulously engineered to deliver exceptional lifting capabilities. Its design incorporates two sturdy girders that run parallel to each other, providing enhanced stability and load-bearing capacity. These girders are typically made of high-quality steel, ensuring durability and longevity.
The crane's structure consists of a bridge,
end carriages, and a trolley. The bridge connects the two girders, forming a rigid framework that can traverse along the gantry rails. The end carriages house the wheels, allowing smooth movement along the tracks. The trolley, equipped with a hoist, travels horizontally across the bridge, enabling precise lifting and positioning of heavy loads.
To ensure optimal functionality, the European Standard Double Girder Gantry Crane incorporates advanced control systems. These systems allow operators to maneuver the crane with ease, ensuring smooth and precise movements. Additionally, safety features such as overload protection, emergency stop buttons, and limit switches are integrated into the design to prioritize the well-being of both personnel and equipment.
Design Features:
- High Load Capacity: The double girder configuration provides superior load-bearing capacity compared to single girder gantry cranes. This makes it ideal for handling heavy loads in various industries, including manufacturing, construction, and logistics and ports.
- Versatility: The European Standard Double Girder Gantry Crane offers versatility in terms of customization. It can be tailored to meet specific requirements, such as increased lifting height, extended span, or specialized lifting attachments.
- Efficient Space Utilization: With its gantry structure, this crane eliminates the need for permanent installation or support from building structures. It can be set up in outdoor yards or indoor facilities, optimizing space utilization and flexibility.
- Precise Control: The advanced control systems incorporated in the crane enable operators to execute precise movements with ease. This ensures accurate positioning of heavy loads, minimizing the risk of accidents or damage.
- Enhanced Safety: Safety is paramount in any industrial setting. The European Standard Double Girder Gantry Crane prioritizes safety with features such as overload protection, emergency stop buttons, and limit switches. These safety mechanisms ensure the well-being of personnel and prevent equipment damage.
- Durability: The crane's construction with high-quality steel ensures durability and longevity. It can withstand harsh operating conditions, making it a reliable asset for long-term use.
Production:
Package and Delivery:
To avoid rain/water, all girders are wrapped in woven plastic cloth; electrical are placed in plywood boxes as normal export packing. Other accessories, such as rails, that could not be included in the box will be packaged separately. All packages will be photographed in accordance with the checklist, and we will report to the client.
Installation:
We will send our after-sales engineer to the client’s site for the gantry crane installation and commissioning. We also provide staff training service to make sure they can operate the crane properly.
European Standard Gantry Crane Applications:
- Manufacturing: Gantry cranes are essential for lifting and moving heavy materials in manufacturing facilities, such as automotive plants, steel mills, and machinery shops. They are used to load and unload raw materials, assemble and move components, and ship finished products.
- Construction: Gantry cranes play a vital role in the construction industry, where they are used to lift and place precast concrete beams, steel girders, and other heavy building materials. They are also used to erect and dismantle scaffolding and other construction equipment.
- Shipbuilding: Gantry cranes are used in shipyards to lift and position large sections of ships, such as hulls and decks. They are also used to install engines, propellers, and other equipment on ships.
- Warehousing and logistics: Gantry cranes are used in warehouses and distribution centers to load and unload trucks and containers, and to move materials around the facility.
- Mining and quarrying: Gantry cranes are used in mines and quarries to extract and load minerals and other materials.
In addition to these general applications, European standard gantry cranes can also be custom-designed for specific needs. For example, gantry cranes can be equipped with specialized attachments for handling hazardous materials, or with extended booms for reaching over long distances, etc.
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How to select a suitable gantry crane for your applications? Contact DQCRANES now, and please help to confirm the following information:
- Lifting capacity: _tons?
- Span: _meters? (with cantilevers or without?)
- Height of lift: _meters?
- Rail/Traveling Length: _meters?
- Power supply: 3phase_Voltage_Hz?
- Operation: Through Pendant/Radio Remote/Cabin Control?
- Indoor or Outdoor use?
- Application or Working environment?
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