360° Rotation Manual Jib Crane to Saudi Fabrication Facility

Project Overview

• Client: AN Industrial Solutions
• Industry: Warehousing & Metal Fabrication
• Location: Riyadh, Saudi Arabia
• Solution: 2 ton manually operated mobile jib crane with 3m span, 3m lifting height, and 360° rotation.

Client Background

Established in 1990, AN Industrial Solutions operates a 15,000 sqm facility in Riyadh, specializing in steel fabrication, machinery assembly, and logistics. Their operations involve handling heavy materials like steel beams (up to 2 tons), industrial machinery parts, and customized metal components. Challenges included inefficient material handling, reliance on forklifts (which lacked precision), and the need for a flexible lifting solution to serve multiple workstations without permanent infrastructure.

Client Requirements

1. Capacity & Mobility: 2 ton floor jib crane lifting capacity, portable design to move between work zones.
2. Manual Operation: Cost-effective, energy-efficient, and easy to use without electrical systems.
3. Dimensions: 3m horizontal span and 3m lifting height to fit low-ceiling areas.
4. Rotation: 360° manual rotation for precise positioning.
5. Safety & Compliance: Overload protection, stability.

Contacting DQCRANES

AN discovered DQCRANES through our website on Google and requested a solution for their material handling challenges. After initial consultations, DQCRANES engineers proposed a small portable jib crane tailored to the facility’s layout and workflow.

Custom Design Specifications

Structural Design:

• Base: Heavy-duty steel frame with four lockable swivel castors (5-inch diameter) for smooth mobility.
• Boom: Reinforced I-beam construction (3m span) with a welded support collar for 360° rotation.
• Mast: Adjustable bolted connections to fine-tune vertical height (fixed 3m lifting height).

Manual Operation:

• Chain hoist system (2-ton capacity) with ergonomic hand chain lever.
• Rotational resistance calibrated for smooth manual slewing.

Safety Features:

• Mechanical load limiter to prevent overloads.
• Anti-tip brackets and dual brake castors for stability.
• Safety latch hooks.Reinforced base plate with ground anchors.

Key Design Features

• Portability: Lightweight, and easily repositioned by two workers.
• Durability: Hot-dip galvanized finish for corrosion resistance in Riyadh’s arid climate.
• Precision: Rotational torque optimized for controlled manual operation.

Client Feedback & Order Approval

AN’s engineering team praised the mobile floor jib crane design’s simplicity, and cost-effectiveness. After a virtual demonstration and minor adjustments to the base dimensions, a formal purchase order was signed in January 2025.

Manufacturing & Export

• Production Timeline: 4 weeks (February 2025).
• Export Details: Shipped via sea freight from Qingdao, China, to Riyadh.
• Documentation: CE certification, load test reports, and operation manuals included.

Installation & Training

DQCRANES provided remote installation support via video call, guiding AN’s technicians through the assembly. The 2 ton portable jib crane was operational within 6 hours. A local partner conducted on-site safety training for 12 staff members.

Post-Installation Benefits

• Efficiency Gains: Reduced material transfer time by 40%.
• Labor Savings: Eliminated need for 3 forklift operators.
• Flexibility: Crane serves 8+ workstations across the facility.
• Safety: Zero incidents reported since deployment.

Manual Jib Crane vs Electric Jib Crane

Product	Manual Jib Crane	Electric Jib Crane
Cost	Lower upfront and operational costs	Higher initial and maintenance costs
Load capacity	Up to 5 tons (light/moderate loads)	Up to 16 tons (heavy-duty)
Operation Speed	Slower, labor-dependent	Faster, automated
Precision	Limited by manual effort	High precision with variable speeds
Energy Needs	None	Requires electricity power
Maintenance	Minimal (no motors)	Regular servicing of electrical parts
Portability	Often mobile (castor wheels)	Usually fixed or semi-stationary
Best Use Case	Small workshops, occasional use	Heavy industry, high-frequency tasks

Manual Jib Crane

Operation:

• Powered by human effort (chain hoists, hand-pulled rotation).
• No electricity or motors are required.

Key Features:

• Load Capacity: Typically 0.25-5 tons (ideal for light loads).
• Rotation: Manual slewing (360° rotation via swivel bearings or pivot joints).
• Mobility: Often mounted on mobile bases for portability.

Advantages:

• Cost-Effective: Lower upfront cost (no motors, wiring, or power systems).
• Energy-Independent: No electricity needed, ideal for remote areas or facilities with power limitations.
• Simple Maintenance: Fewer components reduce repair costs and downtime.
• Ease of Use: Minimal training is required.
• Portability: Mobile versions can be repositioned easily.

Disadvantages:

• Labor-Intensive: Requires physical effort to lift, lower, and rotate loads.
• Slower Operation: Not ideal for high-frequency or time-sensitive tasks.
• Limited Precision: Manual control may lack the accuracy needed for delicate positioning.

Ideal For:

• Small workshops, warehouses, or fabrication shops.
• Occasional lifting tasks (e.g., loading/unloading trucks, repositioning machinery).
• Budget-conscious projects or facilities with limited electrical infrastructure.

Motorized Jib Crane

Operation:

• Powered by electric motors for hoisting and rotation systems.
• Controlled via pendant, remote, or automated systems.

Key Features:

• Load Capacity: 0.5-16 tons (suitable for medium and heavy-duty applications).
• Rotation: Motorized 360° rotation with adjustable speed.
• Lifting Speed: Variable speeds for precise load handling.

Advantages:

• High Efficiency: Faster lifting/rotation, ideal for repetitive tasks.
• Precision Control: Smooth, accurate positioning (critical for delicate loads).
• Reduced Labor: Minimizes physical strain on workers.
• Automation-Friendly: Can integrate with IoT systems or programmable logic controllers (PLCs).
• Higher Capacity: Suitable for heavy industrial applications.

Disadvantages:

• Higher Cost: Expensive upfront investment (motors, wiring, controls).
• Energy Dependency: Requires consistent power supply.
• Complex Maintenance: Motors and electrical components need regular servicing.
• Installation Requirements: May need reinforced flooring or fixed foundations.

Ideal For:

• High-volume manufacturing plants, assembly lines, or foundries.
• Heavy-load applications (e.g., steel mills, automotive factories).
• Facilities requiring frequent, precise lifts (e.g., positioning CNC machine parts).

DQCRANES Solutions for Saudi Arabia!

We supply both manual and motorized jib cranes for sale to Saudi industrial needs:

• Custom Engineering: Adapt cranes to your facility’s layout.
• Competitive Pricing: Direct factory pricing with no middlemen.
• Warranty: Standard 1–2 years on structural components.
• Technical Support: Remote troubleshooting or local partner assistance in Saudi Arabia.
• Spare Parts Availability: Confirm access to replacement parts (e.g., bearings, motors).

Contact DQCRANES today, you will get a suitable jib crane that enhances productivity, safety, and ROI for your Saudi facility!