5 Ton Fixed Height Steel Gantry Crane for Sale to Mexico

• Project: 5-Ton Fixed Height Steel gantry crane To Mexico
• Client: Plastic Injection Molding Facility in Mexico
• Location: Cd. Juárez Chih., México

Challenge

The client required a robust and reliable lifting solution to handle molds and finished plastic products within their manufacturing facility. Their existing setup lacked the capacity and flexibility for efficient material handling, leading to production bottlenecks and potential safety concerns. They needed a solution that maximized their workspace while ensuring heavy loads' safe and precise movement.  Furthermore, the project required seamless integration with their existing workflow and adherence to Mexican safety regulations.

Solution

DQCRANES proposed and delivered a 5 ton fixed height steel gantry crane tailored to the client's specific needs.

Gantry Crane Specifications

1. Capacity: 5 tons
2. Span: 5 meters
3. Total Height: 6.5 meters, Lifting height 5 meters (Fixed height, optimized for the facility's ceiling clearance)
4. Type: Fixed-height steel gantry crane, motorized moving type. This design was chosen for its stability and ability to cover a large working area efficiently. The fixed height addressed the client's specific headroom constraints.
5. Material: High-grade structural steel, ensuring strength, durability, and resistance to the demanding industrial environment. The steel structure was coated with a corrosion-resistant paint system to protect against the humid environment often found in manufacturing facilities.

Lifting Mechanism:

• Hoist: 5 ton electric chain hoist with trolley, featuring a robust design for reliable and precise lifting and lowering operations. The hoist was selected for its high lifting speed and smooth operation, crucial for efficient mold changes and material handling.
• Trolley: Motorized trolley for smooth horizontal movement of the hoist along the gantry beam, enabling precise positioning of loads. The motorized trolley was essential for maximizing productivity and minimizing manual effort. 

  
Movement and Control:

• Long Travel: Motorized long travel with universal wheels, allowing the crane to cover the required working area within the facility. The motorized movement was designed for smooth and controlled operation, minimizing load sway and ensuring safety.
• Control System: Pendant control with clearly labeled buttons for all crane functions (hoisting, trolley movement, long travel). The pendant control provided the operator with precise control over the crane's movements, enhancing safety and efficiency. Consideration was given to ergonomic design for operator comfort and ease of use.

Safety Features:

• Overload Protection: Integrated overload protection system to prevent lifting beyond the crane's rated capacity, ensuring safety and preventing damage to the crane and the load.
• Limit Switches: Limit switches for hoisting, trolley travel, and long travel to prevent over-travel and collisions, further enhancing safety.
• Emergency Stop: Easily accessible emergency stop button for immediate halting of all crane operations in case of emergencies.

Design and Manufacturing

Delivery and Installation

• Shipping: The crane components were carefully packaged and shipped to the client's facility in Mexico.
• Installation: DQCRANES' experienced technicians will provide an online guide to assist our client in assembling the 5 ton portable gantry crane, ensuring proper functionality and adherence to safety regulations. Thorough testing and commissioning will be conducted after installation to verify performance and safety.
• Training: DQCRANES will also provide comprehensive training to the client's operators on the safe and efficient operation of the gantry crane.

Results

• Improved Efficiency: The portable gantry crane for sale significantly improved material handling efficiency within the client's facility, reducing production bottlenecks and optimizing workflow.
• Enhanced Safety: The comprehensive safety features of the crane, including overload protection, limit switches, and emergency stop, significantly enhanced safety during lifting operations.
• Increased Productivity: The motorized movements and precise control of the 5 ton mobile gantry crane enabled faster and more efficient handling of molds and finished products, leading to increased overall productivity.
• Space Optimization: The fixed height gantry crane design maximized the use of available space within the facility, providing a flexible and efficient lifting solution without compromising headroom.
• Seamless Integration: The steel gantry crane was seamlessly integrated into the client's existing workflow, minimizing disruption during installation and commissioning.

5 Ton Small Gantry Crane Applications

• Workshops and Plants:

These small gantry cranes are often used in manufacturing workshops and plants for lifting, moving, and positioning heavy equipment, materials, or components. 
They facilitate efficient assembly line operations and improve productivity.

• Warehouses:

In warehouses, 5 ton small mobile cranes are used for loading and unloading goods, organizing inventory, and managing storage spaces.
They help in handling pallets, crates, and other storage units with ease.

• Open Yards and Construction Sites:

These a-frame portable cranes are also suitable for open yards and construction sites where they can be used for lifting and placing building materials, equipment, and other heavy items.
They are particularly useful in tasks such as steel erection, beam placement, and other construction activities.

• Maintenance and Repair Shops:

In maintenance and repair shops, 5 ton small gantry cranes can be used for lifting vehicles, machinery, and equipment for inspection, repair, or maintenance work.
They provide a safe and efficient way to handle heavy loads in confined spaces.

• Specialty Applications:

These small movable gantry cranes can also be customized for specialty applications such as marine, aerospace, or automotive manufacturing.
They can be equipped with specialized tools and attachments to meet specific lifting and handling requirements.

At DQCRANES, the portability and maneuverability of our 5 ton small gantry cranes make them ideal for use in a variety of settings, including those with limited space or accessibility challenges. They are often equipped with remote control or pendant control for easy operation and can be customized to meet specific needs in terms of lifting height, span, and other parameters.

If you would like to find out more about our superior portable gantry cranes or any portable lifting systems, don't hesitate to email us sales@craneskit.com or contact us online for further information.