The
gantry crane kits offered by DQCRANES are engineered to be reliable and convenient for the client and the operator. The main components include such as the
electric hoist, festoon system, electrical parts, accessories, etc. DQCRANES also offers customized solutions to fulfill the client’s needs and guarantee safe operation.
Single and Double Girder Configurations
DQCRANES offers different solutions based on whether they are for single-girder or double-girder crane kits. More custom solutions are possible upon request. We also offer
overhead crane kits and gantry crane kits as well as
end carriages with wheels.
Additional Safety Features
The engineering team at DQCRANES can integrate additional components, systems, and accessories based on the customer’s needs. This ensures even safer use of the end products and prolonged exploitation time, even when in harsh working conditions, which are both highly regarded in any manufacturing process.
Some commonly added additional safety features are:Antisway system – decreasing hook swaying after moving the crane
- Load display
- Under hook devices
- Sirens and lights
Client's Demands in Pakistan
Our client is a reputable manufacturing company based in Pakistan with a strong presence in the industrial sector. The company specializes in heavy machinery production and required a reliable lifting solution for their workshop operations. With years of experience in handling large-scale projects, the client was looking for a high-performance crane system to streamline their material handling processes while keeping costs under control.
The client had previously worked with other crane manufacturers but was seeking a more flexible and efficient solution for their specific operational needs. After researching multiple suppliers, they approached DQCRANES due to our proven expertise in designing customized crane kits for international markets.
Client's Requirements
During initial discussions, the client outlined their specific requirements for the project:
- Capacity: A gantry crane with a 15-ton lifting capacity.
- Design: A Double Girder Gantry Crane to ensure stability and durability for heavy-duty applications.
- Scope of Supply: The client did not require the main girders, as they planned to fabricate these locally to save on transportation costs and reduce lead time. Instead, they needed a complete gantry crane kit that included all essential components except the main girders.
- Ease of Assembly: The gantry crane kit components needed to be easy to assemble and integrate with locally fabricated girders.
- Compliance: The crane system had to meet international safety and quality standards while being compatible with the client's existing workshop infrastructure.
Gantry Crane Kit Solution from DQCRANES
Based on the client’s requirements, our engineering team developed a comprehensive double girder gantry crane kit solution that included the following components:
Specifications
- Crane Type: MG fouble girder gantry crane
- Capacity: 15 Tons
- Crane Span: 12m
- Lifting Height: 8m and 15m
- Voltage: 400V, 50Hz, 3 Phase
End Carriages
- The end carriages are critical for supporting the main girders and ensuring smooth crane movement along the rails. We provided robust, precision-engineered end carriages made from high-strength steel. These units were equipped with high-quality wheels and bearings to ensure long service life and minimal maintenance.
Double Girder Hoist To handle the 15 ton lifting capacity, we supplied a heavy-duty electric hoist with trolley specifically designed for double girder configurations. The hoist featured:
- A compact design for efficient space utilization.
- Smooth and precise lifting operations with variable speed control.
- Advanced safety features such as overload protection, emergency stop functions, and thermal protection for the motor.
Busbar Systems
- To ensure reliable power supply to the crane, we included a high-quality busbar system - C-track festoon cable to supply power for the trolley and hoist, safe, reliable, and flexible. Easy to install and maintain. The insulated conductor bars provided safe and efficient energy transmission while minimizing power loss.
Traveling Rails
- We supplied traveling rails that were compatible with the end carriages and designed for seamless movement of the gantry crane along its runway. The rails were made from durable materials capable of withstanding heavy loads over extended periods of operation.
Electrical Control System
- The kit came with a state-of-the-art electrical control system, including a user-friendly wireless remote control for enhanced operational flexibility. The control system was designed to ensure smooth operation, precise positioning, and maximum safety during lifting tasks.
Ensuring Safety and Compliance
- All gantry crane kits underwent rigorous quality checks before dispatch to guarantee reliability and performance. Additionally, DQCRANES provided detailed installation guidance and technical support to ensure seamless integration with the client’s existing setup.
Why Choose a Gantry Crane Kit?
By sourcing only the essential components from DQCRANES and fabricating the main girders locally, the client significantly reduced transportation costs and import duties. This approach also minimized overall project expenses without compromising on quality or performance.
Shipping a complete gantry crane can be time-consuming due to its size and weight. By delivering only the crane kit components, we were able to expedite production and shipping timelines, ensuring that the client received their order promptly.
- Local Fabrication Expertise
The client had access to skilled local fabricators who could manufacture the main girders according to our precise specifications. This allowed them to leverage local resources while maintaining full compatibility with our crane kit components.
- Customization Flexibility
Choosing a gantry crane kit gave the client greater flexibility in customizing the main girders to suit their specific workshop dimensions and operational requirements.
Our modular design ensured that the crane kit components could be easily assembled on-site with minimal technical complexity, saving time and labor costs during installation.
Custom Gantry Crane Kits
At DQCRANES, we remain committed to delivering innovative, high-quality crane systems that empower businesses worldwide. Whether you need a complete gantry crane or a customized crane kit, our team is ready to provide solutions that align perfectly with your requirements.
Here are some of the more commonly required customizations:
- Lifting capacity
- Span
- Lifting height
- Hoist type
- Duty rating
- Additional accessories and components
If you’re looking for a reliable partner for your material handling projects, don’t hesitate to
contact us today!
