1 Ton Monorail Crane for Sale to America - DQCRANES Monorail Crane System

1 Ton Monorail Crane for Sale to America

A monorail crane system is a stationary, overhead track on which trolleys travel to carry loads from one place to another in a facility. Monorail cranes are an ideal solution for linear, overhead material handling due to the fact that they enhance production workflow and create a safe and secure work environment.
 
Industry: Specialty Metal Products
Crane Specifications: 1 ton, span 5.28m, lifting height 5m, 480V/60Hz/3 Phase
Product Manufacturer: DQCRANES


 

• DQCRANES manufactured and supplied a new freestanding monorail crane system for a manufacturer of specialty metal products in PA, United States of America.
• The monorail system was manufactured with two monorail lines – one over each dipping line. Each monorail has a capacity of one ton with a length of 10m.
• Monorail beams were placed 5.28m out from center of support structure The electric chain hoists have a lift of 5m.
• This project included the monorail cranes, new chain hoists, electrification, automation and installation to meet all current applicable specifications. 

Monorail Cranes Systems from DQCRANES

Freestanding Monorail Cranes

Monorail Cranes are ideal for production processes that require lifting and moving products along a fixed path, such as painting processes, moving raw materials to workstations, or warehouse-to-warehouse transfer.


 
Freestanding monorails are ideal when:

• The building structure cannot support a crane;
• Ceilings have other obstructions (air ducts, skylights, overhead storage);
• You need a semi-permanent solution due to rental agreements;
• You want a customized width and length;
• You want to use a floor-mounted monorail in conjunction with a ceiling-mounted system.

 
Ceiling Mounted Monorail Cranes

A ceiling mounted version of our work station monorail crane is manufactured from aluminum or steel, offers a similar coverage profile, and perfect when you need to keep the production floor clear of obstructions. Here are some key features of our Ceiling Mounted Work Station Cranes:


 

• Built to order. A production manager can easily adjust the crane design and location to work with their ever changing facility and work flow. Whether it be adjusting the runway length or adding additional bridges, DQCRANES ceiling mounted crane can help ensure production efficiency where you need it most.
• Flexible design. With this system, the production manager can easily add or subtract extra sections to the track along the runway to fit the mechanical task or the transport of heavy loads. The bridge span can be up to 11m long.
• Safe hoist operations. Each track profile is has a built in impact safety factor and is predesigned to accommodate hoist weight. A trolley operator can ensure the safe and ergonomic movements (vertical and/or horizontal) of the load or parts assembly at any point along the track.
• Dependable and precise. Any production or distribution facility that has workers manipulating heavy loads faces greater risks of accidents. Because the entire mechanism will stay rigid (allowing for zero movement of the load), workers can carry out assembly or hoisting tasks with confidence.

Monorail Crane Features

1. Small size hardened reducer is adopted in monorail cranes with high efficiency and high accuracy to ensure stability of during crane operation.
2. Three-in-one driven equipment and Multiple speed adjustable control are used, with features of free maintenance.
3. Selection of power supply safe &seamless slide line, or soft cable.
4. Direct control. The motor is controlled by electric contactor, which realize the single＆double speed or positive＆negative turn.
5. National standardized submerged automatic arc welding modes are used.
6. Customized designs and configurations are available for the monorail hoist crane system in term of girder length or shape, mounting types, hoist types and others, etc.
7. Latest power feed technologies and radio and inverter control are used to ensure the driving and hoisting smooth.
8. Full set of protection system. Short circuit protection, out voltage protection, emergency stop button, overload limiter, over height limiter, and interlocking devices, etc. 

Monorail Cranes Benefits

• Customized design, High Adaptability - With various designs & configurations , the monorail cranes can be customized to your applications with high adaptability . According to the features of applications and lifting requirements, the monorail hoist crane can be customized in terms of crane mounting, monorail hoisting system, rail design, crane control, below hook devices, and others specialized devices to adapt to your application fully.
• High Flexibility, Good alternative - Monorail cranes are very flexible and can be used in tiny areas, space limited areas or areas with many obstacles where a forklift or other overhead travelling crane is awkward or impractical. Compared with a conveyor belt or other similar lifting and transferring system, a monorail crane system can make full use of your workshop space and save your floor from blockages, which will be a better and cost-effective alternative for overhead crane, gantry crane, and conveyor in particular applications.
• Optimized rail path, efficient material handling - With optimized rail path design,the monorail cranes can move loads to the designated location directly in the most efficient way, avoiding long routes when navigating the obstacles.
• Easy Control, Safe operation - With automated control system , the monorail hoist crane can be controlled easily and correctly. Correct operation will ensure the safety of crane operation. 

Application

• With various designs and configurations, the monorail hoist crane systems have a very wide application due to its high flexibility and adaptability and cost-effectiveness.
• Usually, the monorail crane and hoist system is widely used for material handling in application where loads are required to move from one place to anther location repetitively.
• And also the monorail crane are widely used in restricted place where an overhead travelling crane is not possible.
• The monorails cranes are good optional solutions for applications where loads are too heavy or bulky to move with lift trucks or workstation cranes.
• The monorail cranes are widely adopted to applications where there is no requirement for long travel, such as automobile manufacturing, workshop maintenance and many other industrial applications, etc. 

Get Monorail Cranes Price

At DQCRANES, monorail cranes are most effective in production applications where materials are repetitively moved from one point to another. The monorail hoist and trolley run on a single stationary beam—a cost-effective alternative to bridge or gantry cranes for applications that require limited lifting capacity.
 
Applications include assembly operations, transport of materials to workstations and lines where parts are blasted, painted or coated. Monorails also serve as a material handling alternative in places that cannot accommodate a bridge crane.  
 
DQCRANES sales manager, aided by our engineering team, can help you create a monorail system that maximizes efficiency and productivity. Contact us today to determine the best solution for your facility and processes.